Design of inductors using time-domain loss models, including dynamic hysteresis models

Host

TAU

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Client & task

Seven Games Company

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Objectives

Accurate magnetic component design is essential for modern power electronics, especially as converters operate under increasingly dynamic and non-sinusoidal conditions. Traditional frequency-domain loss models, while useful, often fail to capture the nonlinear and time-dependent behaviour of magnetic materials subjected to realistic switching waveforms. Dynamic hysteresis models (DHMs) offer a powerful alternative by enabling time-domain simulation of magnetisation processes and losses, thereby improving predictive accuracy for applications such as LCL filters and boost inductors.
This project builds a comprehensive design workflow that integrates advanced hysteresis modelling, material characterisation, and time-domain simulation tools. Through a combination of experimental measurements, modelling, and practical validation, the work aims to enable accurate, high-efficiency inductor design suitable for industrial converter applications.

Objectives 1

Measurement of magnetisation curves and losses from different materials: laminations, SMCs (from UPJS) and ferrites (from CERTH).

Objectives 2

Identification of phenomenological dynamic hysteresis models (DHMs)67 for the aforementioned materials based on the measurements.

Objectives 3

Implementation of the DHMs in MATLAB/Simulink environment. and coupling to Simscape blocks for accounting for converter supply.

Objectives 4

Design and optimisation of single-phase LCL filter inductors using the Simulink tools: Parametrising the inductor with respect to turn number N, cross-sectional area AFe, magnetic path length lFe and air-gap length δ. Finding optimal N, AFe, lFe and δ for a filter inductor and a boost inductor, so that current ripple limits are met and a pareto-optimum for efficiency/power density is found.

Objectives 5

Validation measurements in an industrial converter application.

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Expected Results

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19.7%
Material library for DHMs of different materials.
67%
Time-domain circuit-simulation tools for magnetic cores including core losses.
67%
New design workflow for single-phase inductors

Sed fringilla gravida lorem, id rhoncus justo egestas sed. Nulla sagittis vel ante sit amet neque non tellus interdum tincidunt eget eu odio. Awesome!

- Brian Green, CEO of Seven Games

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